Management details for 20 foundries!

1. The voltage of the socket is marked on the top of all power sockets to prevent low-voltage equipment from being mistakenly connected to high voltage.

2. All doors are marked on the front and back of the door to indicate whether the door should be "push" or "pull". It can greatly reduce the chance of the door being damaged, and it is also very convenient for ordinary access.

3. The instructions for urgently produced products are distinguished by other colors, which can easily remind them to prioritize the production line, prioritize inspection, prioritize packaging, and prioritize shipments.

4. All containers with high pressure inside should be firmly fixed, such as fire extinguishers, oxygen cylinders, etc. Less chance of accidents.

5. When a new person is working on the production line, the "new person's work" is marked on the new person's arm. On the one hand, it reminds the new person that he is still a novice, and on the other hand, the QC staff on the line can take special care of him.

6. For doors that have people entering and leaving the factory but need to be closed all the time, a lever that can be "automatically" closed can be installed on the door. No one will forcefully open and close the door).

7. Before the warehouse of finished products, semi-finished products and raw materials, make regulations on the high and low inventory of each product, and mark the current inventory. You can clearly know the real stock situation. To prevent excessive inventory, it can also prevent the product that is sometimes in demand but not in stock.

8. The switch button of the production line should not face the aisle as much as possible. If it is really necessary to face the aisle, an outer cover can be added for protection. In this way, it can be prevented that the means of transport passing in and out of the aisle collide with the button by mistake, causing unnecessary accidents.

9. The control center of the factory does not allow outsiders to enter except for the on-duty personnel of the control center. Prevent major accidents caused by the "curiosity" of unrelated people.

10. Ammeters, voltmeters, pressure gauges and other types of tables that rely on pointers to indicate values, use a striking marker to mark the range that the pointer should be in when it is working normally. In this way, it is easier to know whether the device is in normal state when it is working normally.

11. Don't trust the temperature displayed on the device too much. It is necessary to regularly use an infrared thermometer for repeated confirmation.

12. The first piece does not just refer to the one produced on the same day. The following list is strictly speaking, it is the "first piece": the first piece after the daily start-up, the first piece after the replacement production, the first piece for the repair of the machine failure , The first piece after the repair or adjustment of the mold and fixture, the first piece after the countermeasures for quality problems, the first piece after the replacement of the operator, the first piece after the resetting of the working conditions, the first piece after a power failure, and the first piece before the end of work pieces, etc.

13. The tools for locking screws are all magnetic, which makes it easy to take out the screws; in case the screws fall on the workbench, it is also very easy to use the magnetism of the tools to pick them up.

14. If the received work contact form, coordination letter, etc. cannot be completed on time or cannot be completed, it should be submitted in writing and the reason should be submitted back to the sending department in time.

15. Under the conditions allowed by the layout of the production line, try to allocate similar products to different production lines and different workshops for production, so that the possibility of mixing similar products is reduced.

16. Color pictures for products such as packaging, sales, salespeople, etc., to reduce the chance of them admitting wrong products.

17. All the tools in the laboratory are hung on the walls and their shapes are drawn on the walls. This way, once the tool has been lent, it is very easy to know.

18. In the statistical analysis report, the shadow should be used as the background color for every other line, so the report looks much clearer.  

19. For some important test equipment, the daily "first piece" is tested with specially selected "defective pieces", and sometimes it can be clearly known whether the reliability of the equipment meets the requirements.

20. For some products with important appearance, it is not necessary to use iron testing tools, but some self-made plastic or wooden testing tools can be used, so that the chance of the product being scratched is reduced.